Medium-Duty Longspan Warehouse Racking | Long Quyen

Medium-Duty Longspan Warehouse Racking – A Flexible Storage Solution for Industrial Warehouses

Medium-duty longspan racking is a storage system carrying 300–500 kg per level, with 1.2–2.7 m beams that need no intermediate support. Long Quyen designs and installs this racking for logistics, e-commerce and manufacturing warehouses that need to maximize space while keeping manual picking fast.

300–500 kgLoad per level
1.2–2.7 mBeam length without middle support
30+Years of Long Quyen experience
Project overview

Overview of the Medium-Duty Longspan Racking Solution

Longspan racking sits between light medium-duty shelving and pallet racking, suitable for loose goods, cartons and irregularly shaped products.

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Client

Logistics, e-commerce and manufacturing companies that need to optimize industrial warehouse space.

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Scope

Medium-duty longspan racking with long beams that need no support in the middle of the span.

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Requirements

Storing medium to heavy goods, with manual picking on the person-to-goods principle.

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Long Quyen’s scope

Site survey, load calculation, choice of decking material, manufacturing and turnkey installation.

The client’s challenge

The Storage Challenge Before Installing Longspan Racking

Warehouse operating costs account for 30–40% of a company’s total logistics costs, mostly due to poorly optimized layouts.

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High warehouse operating costs

An unscientific layout drives up storage costs while the overhead space remains unused.

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Pallet racking does not fit narrow spaces

Pallet racking is fixed to standard pallet sizes and is hard to install in narrow or irregular warehouse bays.

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Loose goods are hard to put on racks

Cartons, loose items and irregularly shaped products cannot be placed directly on beams without solid decking.

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Slow manual picking

Without safe decking and proper access, staff waste time finding and picking each item.

Technical specifications

Technical Specifications of Medium-Duty Longspan Racking

The standard specifications Long Quyen applies, customizable to the site and type of goods.

Load capacity 300–500 kg per level, depending on design and decking material
Beam length (span) 1.2m – 2.7m, no intermediate uprights needed, customized to the space
Depth 300mm – 1000mm, flexible according to product size
Levels 3 – 8 levels, depending on warehouse height and load
Height No fixed limit; depends on floor area and safety requirements
Material Uprights in standard perforated C-section or square box steel; beams in I-section or C-section steel
Decking Plywood/MDF, steel panels, tempered glass or wire mesh
Connections Bolts, nuts and connecting parts ensure the stability of the whole system

Loads and structures are calculated according to international practice for pallet storage racking – see also Pallet racking (Wikipedia).

The Long Quyen solution

The Long Quyen Solution for Medium-Duty Longspan Racking

Long Quyen selects beam configuration, depth and decking material to match the characteristics of the goods in each warehouse.

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Dimensions customized to the site

1.2–2.7m beams and 300–1000mm depths fit even narrow warehouse bays where pallet racking cannot go.

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Fully decked levels

Wood, steel, tempered glass or wire mesh decking creates a safe working surface for loose goods and cartons.

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Person-to-goods layout

Staff walk to the goods and pick by hand, with no dependence on forklifts, keeping operations simple and low-cost.

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Load calculation and turnkey installation

Uprights carrying vertical loads are calculated for the actual number of levels, then installed and accepted at the client’s warehouse.

Results

Results After Installing Medium-Duty Longspan Racking

The warehouse makes use of its height, goods have clear addresses and picking is much faster.

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Maximum use of warehouse space

Racking rising 3–8 levels turns the overhead space into useful storage locations.

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Shorter picking time

Solid decking and route-based layouts help staff find and pick goods quickly without lifting equipment.

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Stores many types of goods

From loose goods and cartons to irregularly shaped products, everything is stored neatly on the same racking system.

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Safer operations

Standard perforated steel uprights with bolted connections keep the racking stable throughout its service life.

Project photos

Photos of Long Quyen Medium-Duty Warehouse Racking

Photos of the structure and industrial racking manufactured and installed by Long Quyen.

Medium-duty longspan racking system in an industrial warehouse Steel uprights and beams of Long Quyen medium-duty racking Steel shelf panels used as decking on medium-duty longspan racking levels Rows of multi-level racking installed close together to maximize industrial warehouse space
About us

Why Choose Long Quyen?

Nearly 30 years of manufacturing

Produced directly at our Xuan Phuong factory in Hanoi – no middlemen, factory-direct prices.

Free 3D layout design

Free warehouse survey, 3D drawings and load calculation before quotation.

Nationwide installation

A professional installation team delivering on schedule across Vietnam.

European standards

High-quality steel, powder coating, load testing to FEM/SEMA standards.

Long-term warranty

Product warranty, periodic maintenance and fast supply of replacement parts.

Trusted by 500+ businesses

Partner to leading logistics, manufacturing and distribution companies in Vietnam.

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Process

Project Implementation Process

1

Contact

Needs assessment and initial consultation

2

Survey

Free on-site warehouse measurement

3

Design

3D layout drawings + quotation

4

Manufacturing

Fabrication at our Hanoi factory

5

Installation

Installation and load acceptance testing

6

Warranty

Long-term periodic maintenance

FAQ

Frequently Asked Questions About Medium-Duty Longspan Warehouse Racking

How much load can longspan racking carry?
The standard load capacity is 300–500 kg per level, varying with design and decking material. Long Quyen recalculates for the actual goods in each warehouse before finalizing the upright and beam configuration.
Why is it called longspan?
Because the racking can span a long distance between two uprights without an extra support in the middle, usually 1.2m to 2.7m depending on load and design. As a result, the levels are uninterrupted and long goods are easy to store.
What does the person-to-goods principle mean?
It means the person goes to the goods: warehouse staff walk to the item’s location and pick it by hand instead of using a forklift. Each level must therefore be fully decked with wood, steel, tempered glass or wire mesh to create a safe working surface.
How is it different from pallet racking?
Pallet racking is designed around standard pallet sizes, while longspan racking has more flexible dimensions with 300–1000mm depths, fits narrow spaces and suits loose and piece goods.
How many levels can be installed?
Usually 3 to 8 levels, depending on warehouse height and load. The overall height has no hard limit and depends on floor area and safety requirements at the warehouse.

Optimize Your Warehouse – Boost Efficiency – Cut Costs

Contact us now for a free survey and 3D layout design.

CALL NOW: 0903 422 179

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